Industry: Mobility · eBikes · Sustainable Manufacturing
Technology: Metal Additive Manufacturing · PBF (Powder Bed Fusion) · Titanium Alloy 3D Printing
Application: Lightweight Frame Production · Prototype Development · Custom Manufacturing
Overview: Redefining eBike Innovation with Metal AM
In the race toward lighter, stronger, and more efficient eBikes, Moeve Bikes partnered with Eplus3D to transform how modern bicycle frames are designed and manufactured.
By using advanced metal powder bed fusion technology, the company achieved new levels of design flexibility and mechanical performance—pushing the boundaries of what’s possible in sustainable mobility.
The Challenge: Design Limits of Traditional Manufacturing
- Creating lightweight yet durable frames was difficult using conventional methods.
- Complex geometries were expensive and time-consuming to produce.
- Long prototyping cycles delayed innovation and market entry.
- Customization for performance optimization was limited.
The Solution: Titanium Additive Manufacturing with Eplus3D
Using Eplus3D’s Metal PBF system and titanium alloy materials, Moeve Bikes reimagined their frame design process.
The integration of 3D metal printing enabled the creation of high-strength, low-weight parts that could be prototyped, tested, and refined rapidly—all within a single workflow.
Key Benefits:
- Lightweight Durability: Titanium frames combine strength and efficiency.
- Faster Development: Design iterations reduced from weeks to days.
- Complex Geometry: Freedom to design intricate, optimized structures.
- Sustainability: Reduced waste and increased production efficiency.
Use Case Highlights:
- Development of next-gen electric bike frames
- Rapid prototyping for R&D and small series
- Fully customized performance-oriented designs
Conclusion: Engineering the Future of eMobility
Through its collaboration with Eplus3D, Moeve Bikes has unlocked a new era of eBike innovation.
Metal additive manufacturing provided the speed, precision, and flexibility needed to accelerate product development—proving that sustainable design and high performance can truly ride together.
